PROCEDURE
REMOVE MANUAL TRANSMISSION FILLER PLUG
Remove the manual transmission filler plug and gasket from the manual transmission case.
REMOVE MANUAL TRANSMISSION DRAIN PLUG
Using a 10 mm hexagon socket wrench, remove the manual transmission drain plug and gasket from the front transaxle case.
REMOVE BACK-UP LIGHT SWITCH ASSEMBLY
Using a 27 mm deep socket wrench, remove the back-up light switch assembly and gasket from the manual transmission case.
REMOVE NEUTRAL POSITION SWITCH (w/ Stop And Start System)
Using a 27 mm deep socket wrench, remove the neutral position switch and gasket from the manual transmission case.
REMOVE TRANSMISSION CASE PLUG (w/o Stop And Start System)
Remove the transmission case plug and gasket from the manual transmission case.
REMOVE CONTROL CABLE BRACKET ASSEMBLY
Remove the 3 bolts and control cable bracket assembly from the manual transmission case.
REMOVE WIRE HARNESS CLAMP BRACKET (w/ Stop And Start System)
Remove the bolt and wire harness clamp bracket from the manual transmission case.
REMOVE NO. 1 CLUTCH HOUSING COVER
Remove the No. 1 clutch housing cover from the front transaxle case.
REMOVE RELEASE CYLINDER BLEEDER PLUG CAP
Remove the release cylinder bleeder plug cap from the release cylinder bleeder plug.
REMOVE RELEASE CYLINDER BLEEDER PLUG
Remove the release cylinder bleeder plug from the clutch release bleeder sub-assembly.
REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY
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REMOVE CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY
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REMOVE CLUTCH RELEASE CYLINDER TO BLEEDER TUBE
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SECURE MANUAL TRANSAXLE ASSEMBLY
Place the manual transaxle assembly on wooden blocks.
*a | Wooden Block |
REMOVE TRANSMISSION CASE PLUG
Remove the transmission case plug and gasket from the manual transmission case.
REMOVE NO. 1 LOCK BALL ASSEMBLY
Remove the No. 1 lock ball assembly from the manual transmission case.
REMOVE REVERSE IDLER GEAR SHAFT BOLT
Remove the reverse idler gear shaft bolt and gasket from the manual transmission case.
REMOVE LOCK BALL PIN
Using a 10 mm hexagon socket wrench, remove the plug from the manual transmission case.
Using a magnet hand, remove the compression spring and lock ball pin from the manual transmission case.
REMOVE SHIFT DETENT BALL
Using a 6 mm hexagon socket wrench, remove the shift detent ball plug from the manual transmission case.
Using a magnet hand, remove the compression spring and shift detent ball from the manual transmission case.
Using a 6 mm hexagon socket wrench, remove the 2 shift detent ball plugs from the manual transmission case.
Using a magnet hand, remove the 2 compression springs and 2 shift detent balls from the manual transmission case.
REMOVE OUTER SHIFT LEVER E-RING
Remove the outer shift lever E-ring from the outer No. 1 shift lever.
REMOVE MANUAL TRANSMISSION CASE
Remove the 16 bolts.
Using a screwdriver with its tip wrapped with protective tape, separate the manual transmission case from the front transaxle case.
*a | Protective Tape |
Do not damage the manual transmission case.
Turn the outer No. 1 shift lever clockwise until it comes into contact with the boss.
*a | Boss |
Push the outer No. 1 shift lever and remove the manual transmission case.
REMOVE REVERSE IDLER GEAR SUB-ASSEMBLY
Remove the reverse idler gear sub-assembly, thrust washer and reverse idler gear shaft from the front transaxle case.
REMOVE REVERSE SHIFT FORK SHAFT ASSEMBLY
Turn the reverse shift fork shaft clockwise and remove it from the front transaxle case.
REMOVE REVERSE SHIFT ARM BRACKET ASSEMBLY
Remove the 2 bolts and reverse shift arm bracket assembly from the front transaxle case.
REMOVE SHIFT AND SELECT LEVER SHAFT ASSEMBLY
Using a 6 mm hexagon socket wrench, remove the inner select lever set bolt.
Turn the shift and select lever shaft assembly clockwise and remove it from the front transaxle case.
REMOVE OUTER SELECT LEVER
Remove the outer select lever and inner select lever from the front transaxle case.
*a | Mark |
REMOVE OUTER SELECT LEVER OIL SEAL
Using a screwdriver with its tip wrapped with protective tape, remove the outer select lever oil seal from the front transaxle case.
*a | Protective Tape |
Do not damage the installation surfaces.
REMOVE INPUT SHAFT ASSEMBLY
Remove the input shaft assembly, output shaft assembly and 3 gear shift fork shaft assemblies from the front transaxle case.
REMOVE DIFFERENTIAL CASE ASSEMBLY
Remove the differential case assembly from the front transaxle case.
REMOVE FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING
Using SST, remove the front differential case front tapered roller bearing (outer race) and front differential case front plate washer from the front transaxle case.
Using SST, remove the front differential case front tapered roller bearing from the differential case assembly.
*a | Hold |
*b | Turn |
REMOVE FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING
Using SST, remove the front differential case rear tapered roller bearing (outer race) and front differential case rear plate washer from the manual transmission case.
Using SST, remove the front differential case rear tapered roller bearing from the front differential case.
*a | Hold |
*b | Turn |
REMOVE TRANSMISSION MAGNET
Remove the transmission magnet from the front transaxle case.
REMOVE TRANSMISSION OIL SEPARATOR
Remove the 4 bolts and transmission oil separator from the front transaxle case.
REMOVE BREATHER PLUG
Remove the breather plug from the front transaxle case.
REMOVE FRONT OUTPUT SHAFT BEARING (OUTER RACE)
Using SST, remove the front output shaft bearing (outer race) from the front transaxle case.
Remove the output shaft cover from the front transaxle case.
REMOVE FRONT TRANSAXLE CASE OIL SEAL
Using SST and a hammer, remove the front transaxle case oil seal from the front transaxle case.
REMOVE REVERSE RESTRICT PIN ASSEMBLY
Remove the reverse restrict pin assembly from the front transaxle case.
REMOVE STRAIGHT PIN
Remove the 5 straight pins from the front transaxle case.
REMOVE REAR INPUT SHAFT BEARING SHIM
Remove the rear input shaft bearing shim from the manual transmission case.
REMOVE INPUT SHAFT COVER
Remove the input shaft cover from the manual transmission case.
REMOVE NO. 1 OIL RECEIVER PIPE
Remove the No. 1 oil receiver pipe from the manual transmission case.
REMOVE TRANSMISSION OIL SEPARATOR
Remove the 2 bolts and transmission oil separator from the manual transmission case.
REMOVE MANUAL TRANSMISSION OIL SEPARATOR SUB-ASSEMBLY
Remove the 4 bolts and manual transmission oil separator sub-assembly from the manual transmission case.
REMOVE OUTER NO. 1 SHIFT LEVER
Using a 5 mm pin punch and a hammer, remove the inner shift lever slotted spring pin.
When removing the slotted spring pin, align the pin with the hole in the No. 1 lock ball assembly.
Remove the inner No. 1 shift lever, outer shift lever spacer and outer No. 1 shift lever from the manual transmission case.
REMOVE OUTER SHIFT LEVER OIL SEAL
Using a screwdriver with its tip wrapped with protective tape, remove the outer shift lever oil seal from the manual transmission case.
*a | Protective Tape |
Do not damage the installation surfaces.
REMOVE REAR OUTPUT SHAFT BEARING (OUTER RACE)
Using SST, remove the rear output shaft bearing (outer race) and rear output shaft bearing shim from the manual transmission case.
REMOVE TRANSMISSION CASE OIL SEAL
for LH Side
Using SST and a hammer, remove the transmission case oil seal from the manual transmission case.
for RH Side
Using SST and a hammer, remove the transmission case oil seal from the front transaxle case.