БЛОК МЕХАНИЧЕСКОЙ ТРАНСМИССИИ РАЗБОРКА

PROCEDURE

  1. REMOVE MANUAL TRANSMISSION FILLER PLUG

    1. Remove the manual transmission filler plug and gasket from the manual transmission case.

      A012L7L

  2. REMOVE MANUAL TRANSMISSION DRAIN PLUG

    1. Using a 10 mm hexagon socket wrench, remove the manual transmission drain plug and gasket from the front transaxle case.

      A012GAK

  3. REMOVE BACK-UP LIGHT SWITCH ASSEMBLY

    1. Using a 27 mm deep socket wrench, remove the back-up light switch assembly and gasket from the manual transmission case.

      A012JJD

  4. REMOVE NEUTRAL POSITION SWITCH (w/ Stop And Start System)

    1. Using a 27 mm deep socket wrench, remove the neutral position switch and gasket from the manual transmission case.

      A012G42

  5. REMOVE CONTROL CABLE BRACKET ASSEMBLY

    1. Remove the 3 bolts and control cable bracket assembly from the manual transmission case.

      A012M0J

  6. REMOVE WIRE HARNESS CLAMP BRACKET (w/ Stop And Start System)

    1. Remove the bolt and wire harness clamp bracket from the manual transmission case.

      A012J3D

  7. REMOVE NO. 1 CLUTCH HOUSING COVER

    1. Remove the No. 1 clutch housing cover from the front transaxle case.

      A012IJH

  8. REMOVE RELEASE CYLINDER BLEEDER PLUG CAP

    1. Remove the release cylinder bleeder plug cap from the release cylinder bleeder plug.

  9. REMOVE RELEASE CYLINDER BLEEDER PLUG

    1. Remove the release cylinder bleeder plug from the clutch release bleeder sub-assembly.

  10. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

    Click hereНажмите здесь

  11. REMOVE CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY

    Click hereНажмите здесь

  12. REMOVE CLUTCH RELEASE CYLINDER TO BLEEDER TUBE

    Click hereНажмите здесь

  13. SECURE MANUAL TRANSAXLE ASSEMBLY

    1. Place the manual transaxle assembly on wooden blocks.

      A012M0SC04
      *a Wooden Block

  14. REMOVE TRANSMISSION CASE PLUG

    1. Remove the transmission case plug and gasket from the manual transmission case.

      A012MAG

  15. REMOVE NO. 1 LOCK BALL ASSEMBLY

    1. Remove the No. 1 lock ball assembly from the manual transmission case.

      A012FQB

  16. REMOVE REVERSE IDLER GEAR SHAFT BOLT

    1. Remove the reverse idler gear shaft bolt and gasket from the manual transmission case.

      A012IK9

  17. REMOVE LOCK BALL PIN

    1. Using a 10 mm hexagon socket wrench, remove the plug from the manual transmission case.

      A012LQX

    2. Using a magnet hand, remove the shift and select lever shaft compression spring and lock ball pin from the manual transmission case.

  18. REMOVE SHIFT DETENT BALL

    1. Using a 6 mm hexagon socket wrench, remove the shift detent ball plug from the manual transmission case.

      A012LF4

    2. Using a magnet hand, remove the shift detent ball compression spring and shift detent ball from the manual transmission case.

    3. Using a 6 mm hexagon socket wrench, remove the 2 shift detent ball plugs from the manual transmission case.

      A012I5R

    4. Using a magnet hand, remove the 2 shift detent ball compression springs and 2 shift detent balls from the manual transmission case.

  19. REMOVE OUTER SHIFT LEVER E-RING

    1. Remove the outer shift lever E-ring from the outer No. 1 shift lever.

      A012KNH

  20. REMOVE MANUAL TRANSMISSION CASE

    1. Remove the 16 bolts.

      A012LQT

    2. Using a screwdriver with its tip wrapped with protective tape, separate the manual transmission case from the front transaxle case.

      A012FFQC02
      *a Protective Tape
      Note:

      Do not damage the manual transmission case.

    3. Turn the outer No. 1 shift lever clockwise until it comes into contact with the boss.

      A012F5EC01
      *a Boss

    4. Push the outer No. 1 shift lever and remove the manual transmission case.

      A012M6D

  21. REMOVE REVERSE IDLER GEAR SUB-ASSEMBLY

    1. Remove the reverse idler gear sub-assembly, thrust washer and reverse idler gear shaft from the front transaxle case.

      A012JD6

  22. REMOVE REVERSE SHIFT FORK SHAFT ASSEMBLY

    1. Turn the reverse shift fork shaft assembly clockwise and remove it from the front transaxle case.

      A012JEM

  23. REMOVE REVERSE SHIFT ARM BRACKET ASSEMBLY

    1. Remove the 2 bolts and reverse shift arm bracket assembly from the front transaxle case.

      A012HFG

  24. REMOVE SHIFT AND SELECT LEVER SHAFT ASSEMBLY

    1. Using a 6 mm hexagon socket wrench, remove the inner select lever set bolt.

      A012G9Y

    2. Turn the shift and select lever shaft assembly clockwise and remove it from the front transaxle case.

      A012K2N

  25. REMOVE OUTER SELECT LEVER

    1. Remove the outer select lever and inner select lever from the front transaxle case.

      A012HX3C01
      *a Mark

  26. REMOVE OUTER SELECT LEVER OIL SEAL

    1. Using a screwdriver with its tip wrapped with protective tape, remove the outer select lever oil seal from the front transaxle case.

      A012FNKC04
      *a Protective Tape
      Note:

      Do not damage the installation surfaces.

  27. REMOVE INPUT SHAFT ASSEMBLY

    1. Remove the input shaft assembly, output shaft assembly, No. 1 gear shift fork shaft assembly, No. 2 gear shift fork shaft assembly and No. 3 gear shift fork shaft assembly from the front transaxle case.

      A012HRD

  28. REMOVE DIFFERENTIAL CASE ASSEMBLY

    1. Remove the differential case assembly from the front transaxle case.

      A012HH4

  29. REMOVE FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING

    1. Using SST, remove the front differential case front tapered roller bearing (outer race) and front differential case front plate washer from the front transaxle case.

      A012KASN03
      SST
      09308-00010

    2. Using SST, remove the front differential case front tapered roller bearing from the differential case assembly.

      A012MMKC04
      *a Hold
      *b Turn
      SST
      09950-40011   ( 09951-04010, 09952-04010, 09953-04020, 09954-04010, 09955-04061, 09957-04010, 09958-04011 )
      09950-60010   ( 09951-00390 )

  30. REMOVE FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING

    1. Using SST, remove the front differential case rear tapered roller bearing (outer race) and front differential case rear plate washer from the manual transmission case.

      A012KOIN03
      SST
      09308-00010

    2. Using SST, remove the front differential case rear tapered roller bearing from the front differential case assembly.

      A012GLWC04
      *a Hold
      *b Turn
      SST
      09950-40011   ( 09951-04010, 09952-04010, 09953-04020, 09954-04010, 09955-04061, 09957-04010, 09958-04011 )
      09950-60010   ( 09951-00390 )

  31. REMOVE TRANSMISSION MAGNET

    1. Remove the transmission magnet from the front transaxle case.

      A012H1T

  32. REMOVE TRANSMISSION OIL SEPARATOR

    1. Remove the 4 bolts and transmission oil separator from the front transaxle case.

      A012N01

  33. REMOVE BREATHER PLUG

    1. Remove the breather plug from the front transaxle case.

      A012FFS

  34. REMOVE FRONT OUTPUT SHAFT BEARING (OUTER RACE)

    1. Using SST, remove the front output shaft bearing (outer race) from the front transaxle case.

      A012NEGN03
      SST
      09308-00010

    2. Remove the output shaft cover from the front transaxle case.

      A012HFD

  35. REMOVE FRONT TRANSAXLE CASE OIL SEAL

    1. Using SST and a hammer, remove the front transaxle case oil seal from the front transaxle case.

      A012G3QN03
      SST
      09950-60010   ( 09951-00360 )
      09950-70010   ( 09951-07150 )

  36. REMOVE REVERSE RESTRICT PIN ASSEMBLY

    1. Remove the reverse restrict pin assembly from the front transaxle case.

      A012HA5

  37. REMOVE STRAIGHT PIN

    1. Remove the 5 straight pins from the front transaxle case.

      A012KZV

  38. REMOVE REAR INPUT SHAFT BEARING SHIM

    1. Remove the rear input shaft bearing shim from the manual transmission case.

      A012LSB

  39. REMOVE INPUT SHAFT COVER

    1. Remove the input shaft cover from the manual transmission case.

      A012HPJ

  40. REMOVE NO. 1 OIL RECEIVER PIPE

    1. Remove the No. 1 oil receiver pipe from the manual transmission case.

      A012LWP

  41. REMOVE TRANSMISSION OIL SEPARATOR

    1. Remove the 2 bolts and transmission oil separator from the manual transmission case.

      A012L7G

  42. REMOVE MANUAL TRANSMISSION OIL SEPARATOR SUB-ASSEMBLY

    1. Remove the 4 bolts and manual transmission oil separator sub-assembly from the manual transmission case.

      A012FZS

  43. REMOVE OUTER NO. 1 SHIFT LEVER

    1. Using a 5 mm pin punch and a hammer, remove the inner shift lever slotted spring pin from the inner No. 1 shift lever.

      A012JH9
      Tip:

      When removing the slotted spring pin, align the pin with the hole in the No. 1 lock ball assembly.

    2. Remove the inner No. 1 shift lever, outer shift lever spacer and outer No. 1 shift lever from the manual transmission case.

  44. REMOVE OUTER SHIFT LEVER OIL SEAL

    1. Using a screwdriver with its tip wrapped with protective tape, remove the outer shift lever oil seal from the manual transmission case.

      A012L11C04
      *a Protective Tape
      Note:

      Do not damage the installation surfaces.

  45. REMOVE REAR OUTPUT SHAFT BEARING (OUTER RACE)

    1. Using SST, remove the rear output shaft bearing (outer race) and rear output shaft bearing shim from the manual transmission case.

      A012HDDN03
      SST
      09308-00010

  46. REMOVE TRANSMISSION CASE OIL SEAL

    1. for LH Side

      A012GZ7N03

      1. Using SST and a hammer, remove the transmission case oil seal from the manual transmission case.

        SST
        09950-60010   ( 09951-00620 )
        09950-70010   ( 09951-07150 )

    2. for RH Side

      A012KKAN03

      1. Using SST and a hammer, remove the transmission case oil seal from the front transaxle case.

        SST
        09950-60010   ( 09951-00530 )
        09950-70010   ( 09951-07150 )