ГЕНЕРАТОР РАЗБОРКА

PROCEDURE

  1. REMOVE WIRE HARNESS CLAMP BRACKET

    1. Remove the bolt and wire harness clamp bracket.

      A012F7L

  2. REMOVE GENERATOR WITH CLUTCH PULLEY

    1. Secure the generator drive end frame in a vise between aluminum plates.

    2. Place the rotor shaft end into SST (A).

      A012HKTC03
      *a Rotor Shaft
      SST
      09820-63021

    3. Fit SST (B) to the generator with clutch pulley.

      Note:

      Securely attach SST to the generator with clutch pulley and rotor shaft.

      A012MHXC01
      *1 Generator with Clutch Pulley

    4. Loosen the generator with clutch pulley by turning SST (B) as shown in the illustration.

      A012I2GC01
      *a Turn
      *b Hold
      Note:

      • Check that the generator drive end frame is secured in the vise tightly.

      • Hold SST (A) tightly during the operation.

    5. Remove SST from the generator with clutch pulley.

    6. Remove the generator with clutch pulley from the rotor shaft.

    7. Remove the generator assembly from the vise.

  3. REMOVE GENERATOR REAR END COVER

    1. Place the generator assembly on the generator with clutch pulley.

      A012KGO

    2. Remove the 3 bolts and generator rear end cover from the generator coil assembly.

      A012LEW

  4. REMOVE GENERATOR TERMINAL INSULATOR

    1. Remove the generator terminal insulator from the generator coil assembly.

      A012GAB

  5. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

    1. Remove the 2 screws and generator brush holder assembly from the generator coil assembly.

      A012MMC

  6. REMOVE GENERATOR COIL ASSEMBLY

    1. Remove the 4 bolts.

    2. Using SST, remove the generator coil assembly.

      A012G1KC08
      *a Turn
      *b Hold
      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011 )

    3. Remove the bearing cover packing.

      Note:

      If the bearing cover packing breaks, remove broken pieces completely.

      Tip:

      The bearing cover packing may be installed on the generator rotor assembly.

      A012I5D

  7. REMOVE GENERATOR ROTOR ASSEMBLY

    1. Remove the generator rotor assembly.

      Note:

      Do not drop the generator rotor assembly.

      A012NBB

  8. REMOVE GENERATOR DRIVE END FRAME BEARING

    1. Remove the 4 screws and retainer plate from the generator drive end frame.

      A012LX8

    2. Using SST and a hammer, tap out the generator drive end frame bearing from the generator drive end frame.

      A012FTZE01
      SST
      09950-60010   ( 09951-00250 )
      09950-70010   ( 09951-07100 )