БЛОК ДВИГАТЕЛЯ УСТАНОВКА

CAUTION / NOTICE / HINT

Note:
  • When replacing the injector sub-assemblies (including exchanging the injector sub-assemblies between the cylinders), common rail assembly, intake manifold or cylinder head sub-assembly, it is necessary to replace the injection pipe sub-assemblies with new ones.

  • When replacing the fuel tube sub-assembly, supply pump assembly, common rail assembly, intake manifold or cylinder head sub-assembly, it is necessary to replace the fuel inlet pipe sub-assembly with a new one.

PROCEDURE

  1. INSTALL DRIVE SHAFT BEARING BRACKET

    1. Install the drive shaft bearing bracket with the 3 bolts.

      Момент затяжки
      63.7 N*m  { 650 kgf*cm, 47 ft.*lbf }
  2. INSTALL TURBOCHARGER SUB-ASSEMBLY

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  3. INSTALL EGR PIPE WITH COOLER SUB-ASSEMBLY

    Click hereНажмите здесь

  4. INSTALL NO. 2 WATER BY-PASS HOSE

    Click hereНажмите здесь

  5. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

    Click hereНажмите здесь

  6. INSTALL MANIFOLD CONVERTER INSULATOR SUB-ASSEMBLY

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  7. INSTALL NO. 4 MANIFOLD CONVERTER INSULATOR

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  8. INSTALL NO. 1 WIRE HARNESS CLAMP BRACKET

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  9. INSTALL VACUUM TRANSMITTING HOSE ASSEMBLY

    Click hereНажмите здесь

  10. INSTALL NO. 1 VACUUM SWITCHING VALVE ASSEMBLY

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  11. INSTALL NO. 1 TURBO OIL PIPE

    Click hereНажмите здесь

  12. INSTALL NO. 3 WATER BY-PASS PIPE

    Click hereНажмите здесь

  13. INSTALL SUPPLY PUMP ASSEMBLY

    1. Install a new O-ring to the supply pump assembly.

    2. Install the No. 1 supply pump drive coupling.

      Tip:

      Line up the No. 1 supply pump drive coupling with the groove in the camshaft end.

      Note:

      When reusing the No. 1 supply pump drive coupling, it must be installed in the same orientation (top/bottom, front/back) as when it was removed,

    3. Install the supply pump assembly with the 2 bolts.

      Момент затяжки
      20.5 N*m  { 209 kgf*cm, 15 ft.*lbf }
      Tip:

      Line up the end of the supply pump assembly drive shaft with the No. 1 supply pump drive coupling.

      Note:

      Apply engine oil to the O-ring of the supply pump assembly.

  14. INSTALL NO. 3 FUEL HOSE

    Click hereНажмите здесь

  15. INSTALL FUEL INJECTOR SEAL

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  16. INSTALL EXHAUST FUEL ADDITION INJECTOR ASSEMBLY

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  17. INSTALL FUEL TUBE SUB-ASSEMBLY

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  18. INSTALL FUEL HOSE PROTECTOR

    1. Install the fuel hose protector to the cylinder head sub-assembly with the bolt.

      Момент затяжки
      20.5 N*m  { 209 kgf*cm, 15 ft.*lbf }
  19. INSTALL NO. 4 WATER BY-PASS HOSE

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  20. INSTALL NO. 2 WATER BY-PASS PIPE

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  21. INSTALL NO. 8 WATER BY-PASS HOSE

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  22. INSTALL NO. 6 WATER BY-PASS HOSE

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  23. INSTALL WATER BY-PASS HOSE

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  24. INSTALL NO. 1 CYLINDER BLOCK INSULATOR

    Click hereНажмите здесь

  25. INSTALL GLOW PLUG ASSEMBLY

    1. Using a 10 mm deep socket wrench, install the 4 glow plug assemblies.

      Момент затяжки
      12.3 N*m  { 125 kgf*cm, 9 ft.*lbf }
    2. Install the No. 1 glow plug connector with the 4 nuts.

      Момент затяжки
      2.2 N*m  { 22 kgf*cm, 19 in.*lbf }
    3. Install the 4 glow plug screw grommets.

  26. INSTALL INTAKE MANIFOLD

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  27. CONNECT NO. 2 INTAKE MANIFOLD

    Click hereНажмите здесь

  28. INSTALL ENGINE COVER BRACKET

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  29. INSTALL GAS FILTER BRACKET

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  30. INSTALL NO. 1 GAS FILTER

    Click hereНажмите здесь

  31. INSTALL DIESEL TURBO PRESSURE SENSOR

    Click hereНажмите здесь

  32. INSTALL INTAKE MANIFOLD INSULATOR

    Click hereНажмите здесь

  33. INSTALL COMMON RAIL ASSEMBLY

    Click hereНажмите здесь

  34. INSTALL NO. 4 FUEL HOSE

    Click hereНажмите здесь

  35. INSTALL INJECTION PIPE SUB-ASSEMBLY

    Click here Нажмите здесь

  36. INSTALL FUEL INLET PIPE SUB-ASSEMBLY

    Click hereНажмите здесь

  37. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE

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  38. INSTALL ELECTRIC EGR CONTROL VALVE ASSEMBLY

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  39. INSTALL NO. 2 EGR PIPE SUB-ASSEMBLY

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  40. INSTALL EGR VALVE BRACKET

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  41. CONNECT NO. 8 WATER BY-PASS HOSE

    Click hereНажмите здесь

  42. CONNECT NO. 7 WATER BY-PASS HOSE

    Click hereНажмите здесь

  43. INSTALL DIESEL THROTTLE BODY ASSEMBLY

    Click hereНажмите здесь

  44. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

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  45. INSTALL ENGINE MOUNTING BRACKET

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  46. INSTALL STUD BOLT

    Tip:

    Perform this procedure only when replacement of the stud bolt is necessary.

    1. Using an 8 mm socket wrench, install the stud bolt to the engine mounting bracket.

      Момент затяжки
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
  47. INSTALL NO. 4 WATER BY-PASS PIPE

    Click hereНажмите здесь

  48. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

    Click hereНажмите здесь

  49. INSTALL NO. 1 IDLER PULLEY SUB-ASSEMBLY

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  50. INSTALL IDLER PULLEY COVER PLATE

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  51. INSTALL VACUUM PUMP ASSEMBLY

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  52. INSTALL GENERATOR ASSEMBLY

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  53. INSTALL COMPRESSOR STAY

    1. Install the compressor stay to the cylinder block.

      Момент затяжки
      35 N*m  { 357 kgf*cm, 26 ft.*lbf }