DTC Code | DTC Name |
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P1604 | Startability Malfunction |
DESCRIPTION
This DTC is stored if the engine does not start or continues to crank without starting for certain period of time. This DTC is also stored if the vehicle has run out of fuel. It is necessary to check whether there was enough fuel in the fuel tank before performing this inspection.
DTC No. | Detection Item | DTC Detection Condition | Trouble Area | MIL | Memory |
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P1604 | Startability Malfunction |
Either of the following conditions is met (1 trip detection logic):
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Does not come on | DTC stored |
DTC No. | Data List |
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P1604 |
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CONFIRMATION DRIVING PATTERN
DTC No. | DTC Detection Drive Pattern |
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P1604 | After engine is started |
CAUTION / NOTICE / HINT
In contrast to normal malfunction diagnosis for components, circuits and systems, DTC P1604 is used to determine the malfunctioning area from the problem symptoms and freeze frame data when the user mentions problems such as starting difficulty.
As the DTC can be stored as a result of certain user actions, even if the DTC is output, if the customer makes no mention of problems, clear the DTC without performing any troubleshooting and return the vehicle to the customer.
DTCs related to engine stall and starting problems may be detected due to operations performed by the user. The following are a few examples. Ask questions to the user about how the vehicle is operated and give advice as necessary.
The user stops cranking before the engine has completely started.
Power to the starter is cut off due to not depressing the clutch pedal enough or releasing the clutch pedal too soon when the cranking holding function is operating (w/ entry and start system).
The user restarted the engine while the engine was stopped by the stop control of the stop and start system.
When confirming the freeze frame data, be sure to check all 5 data sets of freeze frame data.
The fourth set of freeze frame data is the data recorded when the DTC is stored.
*1 | DTC stored |
*2 | 0.5 seconds |
*3 | Freeze frame data which can be read |
In order to start the engine, the starting system, glow system, fuel system and the components related to compression must be functioning properly.
The cause of the problem can be narrowed down by checking if the engine cranks normally.
Starting system (when cranking is abnormal)
The engine cannot be started if a sufficient cranking speed cannot be obtained. The following are possible causes of an insufficient cranking speed.
Problem with the entry and start system (Engine does not crank).
Problem with the engine immobiliser system (Engine does not crank).
Problem with the battery (Cranking speed is low).
Problem with the starter assembly (Cranking speed is low).
Glow system (when cranking is normal)
When there is a problem with the glow system, the intake air temperature does not rise adequately and the fuel combustion temperature is not reached. Therefore, there is no initial combustion or it takes time for the engine to start. The following are possible causes.
Engine coolant temperature sensor malfunction.
Glow plug assembly malfunction.
If a glow plug assembly has deteriorated, the engine may be less likely to start when the ambient temperature is lower than 0°C (32°F).
Glow plug controller malfunction.
Fuel system (when cranking is normal)
The engine cannot be started if fuel is not supplied. A minimum fuel pressure of 25000 kPa or higher must be supplied to start the engine. The following are possible causes of insufficient fuel pressure.
Fuel line clogged.
Lack of fuel.
Fuel frozen.
Low quality fuel.
Air in fuel pipe.
Fuel filter element sub-assembly clogged.
Problem with supply pump assembly.
Problem with common rail assembly.
Problem with injector assemblies.
*1 | Fuel Pressure Sensor | *2 | Common Rail Assembly |
*3 | Pressure Discharge Valve | *4 | Supply Pump Assembly |
*5 | Fuel Temperature Sensor | *6 | Suction Control Valve |
*7 | Fuel Filter Element Sub-assembly | *8 | Fuel Tank Assembly |
*9 | Injector Driver (EDU) | *10 | Exhaust Fuel Addition Injector Assembly |
*11 | Injector Assembly | *12 | ECM |
*a | Common Rail System Diagram (Fuel System) | *b | High Pressure Fuel |
*c | Return Fuel | *d | Suction Fuel |
Engine assembly
There may be a problem with the engine unit itself if there is no problem with cranking, the glow system or fuel system.
Engine friction too high.
Insufficient compression.
PROCEDURE
READ OUTPUT DTC (RECORD STORED DTC AND FREEZE FRAME DATA (PROCEDURE 1))
Connect the GTS to the DLC3.
Turn the ignition switch to ON and turn the GTS on.
Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.
Record the stored DTCs and freeze frame data.
Powertrain > Engine and ECT > Trouble CodesFreeze frame data shows the actual engine conditions when engine starting trouble occurred.
Result | ||
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NEXT |
CHECK FOR ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P1604)
Connect the GTS to the DLC3.
Turn the ignition switch to ON and turn the GTS on.
Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.
Read the DTCs.
Powertrain > Engine and ECT > Trouble CodesResult | ||||||
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If any DTCs other than DTC P1604 are output, troubleshoot those DTCs first.
B |
GO TO DTC CHART Click here Нажмите здесь |
A |
SNAPSHOT DURING STARTING AND IDLING (PROCEDURE 3)
Connect the GTS to the DLC3.
Turn the ignition switch to ON and turn the GTS on.
Enter the following menus: Powertrain / Engine and ECT / Data List / All Data.
Take a snapshot of the following Data List items with the GTS during "ignition switch ON (5 seconds) → Starting → Idling (10 seconds)".
Result | ||
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NEXT |
DETERMINE CAUSE OF PROBLEM (CHECK FREEZE FRAME DATA AND SNAPSHOT)
Determine the cause of the problem based on the freeze frame data recorded in procedure 1 and the Data List values recorded when starting the engine in procedure 3.
Judgment of Data List Values | Problem Cause | Normal Condition | Diagnosis Note |
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"Coolant Temp" in freeze frame data is below 35°C (95°F) | Engine starting trouble which occurred with a cold engine | - |
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"Coolant Temp" in freeze frame data is below 35°C (95°F). Currently, no engine starting trouble (cranking time less than 4 seconds) after warming up engine ("Coolant Temp" is 60°C (140°F) or higher). |
Engine starting trouble which only occurs with a cold engine |
Judgment of Data List Values | Problem Cause | Normal Condition | Diagnosis Note |
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"Engine Speed" in freeze frame data is less than 50 rpm | Engine starting trouble may have occurred because engine speed was too low |
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"Engine Speed" in Data List is less than 50 rpm when cranking engine | |||
"Engine Speed" in Data List is 0 rpm
Tip:
"Engine Speed" in the Data List may be 0 rpm in accordance with the driver's operation. Check this Data List item only when DTC P1603 is output. |
Engine cranking trouble may have occurred because there is a malfunction in the starter assembly or stop and start system. | If DTC P1603 is output, refer to Inspection Procedure of the stop and start system. |
Judgment of Data List Values | Problem Cause | Normal Condition | Diagnosis Note |
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"Battery Voltage" in freeze frame data is below 6 V | Engine starting trouble may have occurred because battery is fully depleted | During cranking: 6 V or higher | The battery may be fully depleted or the battery terminals may be loose. |
"Battery Voltage" in Data List is below 6 V when cranking engine |
Judgment of Data List Values | Problem Cause | Normal Condition | Diagnosis Note |
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"Fuel Press" in freeze frame data is below 10000 kPa |
Problem supplying fuel to supply pump assembly (low pressure side)
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When in a stable condition such as when the engine is idling after being warmed up, the fuel pressure is within +/-5000 kPa of the target fuel pressure | Disconnect the inlet hose from the supply pump assembly (low pressure side), operate the hand pump and check that fuel is being supplied. |
Fuel Press is less than 10000 kPa from the value of Fuel Press when cranking started | |||
"Fuel Press" in freeze frame data is below 25000 kPa |
Problem supplying fuel to supply pump assembly (low pressure side) or problem on high pressure side
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When in a stable condition such as when the engine is idling after being warmed up, the fuel pressure is within +/-5000 kPa of the target fuel pressure |
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Fuel Press is below Target Common Rail Pressure by 15000 kPa or higher | |||
Fuel Press increases to a value that is higher than Target Common Rail Pressure immediately after cranking, and, remains higher than Target Common Rail Pressure |
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When in a stable condition such as when the engine is idling after being warmed up, the fuel pressure is within +/-5000 kPa of the target fuel pressure |
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Judgment of Data List Values | Problem Cause | Normal Condition | Diagnosis Note |
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"Injection Feedback Val #1 (to #4)" in freeze frame data is higher than 3.0 mm3/st |
Injector assembly malfunction or compression problem |
-3.0 to 3.0 mm3/st |
If an injector assembly is malfunctioning, even though the engine starts, idling is rough. |
"Injection Feedback Val #1 (to #4)" in Data List is higher than 3.0 mm3/st when idling |
Judgment of Data List Values | Problem Cause | Normal Condition | Diagnosis Note |
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"Injection Volume" in Data List is more than 10 mm3/st and "Injection Feedback Val #1 (to #4)" is within range of 3.0 mm3/st when idling after warming up engine |
Injector assemblies of all cylinders malfunctioning | - | - |
Judgment of Data List Values | Problem Cause | Normal Condition | Diagnosis Note |
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"Main Injection Period" in freeze frame data or Data List is 0 μs |
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- | Indicates that fuel injection control has stopped. |
Judgment of Data List Values | Problem Cause | Normal Condition | Diagnosis Note |
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"Immobiliser Communication" in freeze frame data or Data List is OFF | Engine immobiliser system | ON | Fuel injection has stopped due to engine immobiliser system. |
Judgment of Data List Values | Problem Cause | Normal Condition | Diagnosis Note |
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"Immobiliser Fuel Cut History" in freeze frame data is OFF to ON |
Fuel injection has stopped due to engine immobiliser system.
Tip:
"Main Injection Period" in freeze frame data is 0 μs |
OFF |
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Judgment of Data List Values | Problem Cause | Normal Condition | Diagnosis Note |
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"Engine Speed (Starter Off)" in freeze frame data is low (approximately below 500 rpm)
Tip:
Indicates the engine speed when the starter signal turns off. |
Engine stalled or starting troubles occurred due to cranking being stopped before the engine has completely started. | - | Compare it with the Data List when cranking normally and if the value is evidently low (approximately below 500 rpm), the problem probably occurred due to user operation, so give advice about how to operate the vehicle. |
Result | ||
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NEXT |
ENGINE DIFFICULT TO START OR STALLING Click hereНажмите здесь |