ПЕРВИЧНЫЙ ВАЛ РАЗБОРКА

PROCEDURE

  1. INSPECT 6TH GEAR THRUST CLEARANCE

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  2. INSPECT 5TH GEAR THRUST CLEARANCE

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  3. INSPECT 4TH GEAR THRUST CLEARANCE

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  4. INSPECT 3RD GEAR THRUST CLEARANCE

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  5. INSPECT 6TH GEAR RADIAL CLEARANCE

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  6. INSPECT 5TH GEAR RADIAL CLEARANCE

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  7. INSPECT 4TH GEAR RADIAL CLEARANCE

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  8. INSPECT 3RD GEAR RADIAL CLEARANCE

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  9. REMOVE REAR INPUT SHAFT BEARING SHAFT SNAP RING

    1. Using a snap ring expander, remove the rear input shaft bearing shaft snap ring.

      A012I00

  10. REMOVE 6TH GEAR SUB-ASSEMBLY

    1. Using SST and a press, remove the rear input shaft radial ball bearing and 6th gear sub-assembly from the input shaft.

      A012GXVN07
      SST
      09950-00020
      09950-60010   ( 09951-00270 )
      09950-70010   ( 09951-07100 )
      Note:

      • Do not tighten SST excessively.

      • Support the input shaft by hand to prevent it from dropping off.

  11. REMOVE 6TH GEAR NEEDLE ROLLER BEARING

    1. Remove the 6th gear needle roller bearing from the inner 6th gear bearing race.

      A012LE3

  12. REMOVE NO. 5 SYNCHRONIZER RING (for 6th Gear)

    1. Remove the No. 5 synchronizer ring (for 6th gear) from the No. 3 transmission clutch hub.

      A012MCP

  13. REMOVE INNER 6TH GEAR BEARING RACE

    1. Remove the inner 6th gear bearing race from the input shaft.

      A012GCH

  14. REMOVE INNER 6TH GEAR BEARING RACE LOCK BALL

    1. Using a magnet hand, remove the inner 6th gear bearing race lock ball from the input shaft.

      A012N12C05
      *a Magnet Hand

  15. REMOVE NO. 3 TRANSMISSION HUB SLEEVE

    1. Remove the No. 3 transmission hub sleeve from the No. 3 transmission clutch hub.

      A012LTO

  16. REMOVE NO. 3 SYNCHROMESH SHIFTING KEY

    1. Remove the 3 No. 3 synchromesh shifting keys from the No. 3 transmission clutch hub.

      A012IX4

  17. REMOVE 5TH GEAR

    1. Using SST and a press, remove the No. 3 transmission clutch hub, No. 5 synchronizer ring (for 5th gear) and 5th gear from the input shaft.

      A012JGRN06
      SST
      09950-00020
      Note:

      • Do not tighten SST excessively.

      • Support the input shaft by hand to prevent it from dropping off.

  18. REMOVE 5TH GEAR NEEDLE ROLLER BEARING

    1. Remove the 5th gear needle roller bearing from the inner 5th gear bearing race.

      A012KH5

  19. REMOVE INNER 5TH GEAR BEARING RACE

    1. Remove the inner 5th gear bearing race from the input shaft.

      A012L5Q

  20. REMOVE INNER 5TH GEAR BEARING RACE LOCK BALL

    1. Using a magnet hand, remove the inner 5th gear bearing race lock ball from the input shaft.

      A012NENC06
      *a Magnet Hand

  21. REMOVE 4TH GEAR

    1. Remove the 4th gear from the input shaft.

      A012HE6

  22. REMOVE 4TH GEAR NEEDLE ROLLER BEARING

    1. Remove the 4th gear needle roller bearing from the input shaft.

      A012IEU

  23. REMOVE OUTER 2ND SYNCHRONIZER RING

    1. Remove the outer 2nd synchronizer ring from the No. 2 transmission clutch hub.

      A012GPU

  24. REMOVE 4TH GEAR BEARING SPACER

    1. Remove the 4th gear bearing spacer from the No. 2 transmission clutch hub.

      A012JFF

  25. REMOVE NO. 2 TRANSMISSION HUB SLEEVE

    1. Remove the No. 2 transmission hub sleeve from the No. 2 transmission clutch hub.

      A012FPV

  26. REMOVE NO. 2 SYNCHROMESH SHIFTING KEY

    1. Remove the 3 No. 2 synchromesh shifting keys from the No. 2 transmission clutch hub.

      A012IX4

  27. REMOVE NO. 2 CLUTCH HUB SETTING SHAFT SNAP RING

    1. Using a snap ring expander, remove the No. 2 clutch hub setting shaft snap ring.

      A012ID9

  28. REMOVE 3RD GEAR

    1. Using SST and a press, remove the No. 2 transmission clutch hub, No. 3 synchronizer ring and 3rd gear from the input shaft.

      A012I03N07
      SST
      09950-00020
      Note:

      • Do not tighten SST excessively.

      • Support the input shaft by hand to prevent it from dropping off.

  29. REMOVE 3RD GEAR NEEDLE ROLLER BEARING

    1. Remove the 3rd gear needle roller bearing from the input shaft.

      A012IVE

  30. REMOVE FRONT INPUT SHAFT BEARING

    1. Using a press, remove the front input shaft bearing from the input shaft.

      A012KB6
      Note:

      Support the input shaft by hand to prevent it from dropping off.