МЕХАНИЧЕСКАЯ ТРАНСМИССИЯ В СБОРЕ УСТАНОВКА

CAUTION / NOTICE / HINT

Note:

When the manual transaxle assembly is removed, be sure to use a new clutch release with bearing cylinder assembly and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder assembly to return to its original position. Dust from the moving section may damage the seal of the clutch release with bearing cylinder assembly, possibly causing clutch fluid leaks.

PROCEDURE

  1. INSTALL SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY

    1. Coat a new O-ring with gear oil.

    2. Install the new O-ring to the speedometer driven hole cover sub-assembly.

    3. Install the speedometer driven hole cover sub-assembly to the manual transaxle assembly with the bolt.

      Момент затяжки
      11.3 N*m  { 115 kgf*cm, 8 ft.*lbf }

  2. INSTALL WIRE HARNESS CLAMP BRACKET

    1. Install the wire harness clamp bracket to the manual transaxle assembly with the bolt.

      Момент затяжки
      12.5 N*m  { 127 kgf*cm, 9 ft.*lbf }

  3. INSTALL CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY

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  4. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

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  5. INSPECT CLUTCH PIPE LINE

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  6. INSTALL CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

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  7. INSTALL CLUTCH ACCUMULATOR ASSEMBLY

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  8. INSTALL REAR ENGINE MOUNTING BRACKET

    1. Install the rear engine mounting bracket to the manual transaxle assembly with the 4 bolts.

      Момент затяжки
      45 N*m  { 459 kgf*cm, 33 ft.*lbf }

  9. INSTALL ENGINE MOUNTING BRACKET LH

    1. Apply adhesive to the 4 bolts.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    2. Install the engine mounting bracket LH to the manual transaxle assembly with the 4 bolts.

      Момент затяжки
      64 N*m  { 653 kgf*cm, 47 ft.*lbf }

  10. INSTALL FRONT ENGINE MOUNTING BRACKET

    1. Install the front engine mounting bracket to the manual transaxle assembly with the 4 bolts.

      Момент затяжки
      64 N*m  { 653 kgf*cm, 47 ft.*lbf }

  11. INSTALL MANUAL TRANSAXLE ASSEMBLY

    1. Check that the 2 knock pins are installed on the engine assembly before installing the manual transaxle assembly.

      A012KN3

    2. Align the input shaft with the clutch disc and install the manual transaxle assembly to the engine assembly.

      A012MSJN01

    3. Install the 8 bolts.

      Момент затяжки
      Bolt A for Flange Bolt
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }
      Bolt A for Bolt with Washer
      33 N*m  { 337 kgf*cm, 24 ft.*lbf }
      Bolt B
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }
      Note:

      • Make sure that the wire harness or similar items are not pinched between the contact surfaces.

      • Do not forcibly pry on the manual transaxle assembly when installing it to the engine assembly.

      • Do not apply excessive force to the manual transaxle assembly as this will break the input shaft.

      • Make sure that the knock pins fit securely into the holes when installing the manual transaxle assembly to the engine assembly.

      • Make sure that the contact surfaces of the engine assembly and manual transaxle assembly are flat against each other before tightening the bolts.

  12. CONNECT WIRE HARNESS (w/ Stop And Start System)

    1. Connect the wire harness to the manual transaxle assembly with the nut and bolt.

      Момент затяжки
      Nut
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
      Bolt
      12.5 N*m  { 127 kgf*cm, 9 ft.*lbf }

    2. Connect the park/neutral position switch assembly connector.

    3. Connect the back-up light switch assembly connector.

    4. Engage the 5 clamps.

  13. CONNECT WIRE HARNESS (w/o Stop And Start System)

    1. Connect the wire harness to the manual transaxle assembly with the nut and bolt.

      Момент затяжки
      Nut
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
      Bolt
      12.5 N*m  { 127 kgf*cm, 9 ft.*lbf }

    2. Connect the back-up light switch assembly connector.

    3. Engage the 3 clamps.

  14. INSTALL STARTER ASSEMBLY (w/ Stop And Start System)

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  15. INSTALL STARTER ASSEMBLY (w/o Stop And Start System)

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  16. INSTALL NO. 1 AIR TUBE

    1. Install the No. 1 air tube and tighten the hose clamp.

      A012NBUC01
      *a Hose Clamp
      Момент затяжки
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }
      Note:

      One minute after tightening the hose clamp, check that residual torque is 3.2 N*m (33 kgf*cm, 28 in.*lbf) or more.

    2. Install the 4 bolts.

      Момент затяжки
      Bolt A
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
      Bolt B
      12.5 N*m  { 127 kgf*cm, 9 ft.*lbf }
      Bolt C
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    3. Connect the 2 wire harness clamps to the manual transaxle assembly.

  17. TEMPORARILY TIGHTEN REAR ENGINE MOUNTING INSULATOR

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  18. TEMPORARILY TIGHTEN FRONT ENGINE MOUNTING INSULATOR

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  19. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

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