БЛОК СЦЕПЛЕНИЯ (для моделей с EC69) УСТАНОВКА

CAUTION / NOTICE / HINT

Note:

When the manual transaxle assembly is removed, be sure to use a new clutch release with bearing cylinder assembly and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder assembly to return to its original position. Dust from the moving section may damage the seal of the clutch release with bearing cylinder assembly, possibly causing clutch fluid leaks.

PROCEDURE

  1. INSTALL CLUTCH DISC ASSEMBLY

    A012G1WC01
    *1 Clutch Disc Assembly
    *a Flywheel Sub-assembly Side

    1. Insert SST into the clutch disc assembly, then insert them both into the flywheel sub-assembly.

      SST
      09301-00210
      Note:

      Insert the clutch disc assembly in the correct direction.

  2. INSTALL CLUTCH COVER ASSEMBLY

    A012IFLC01
    *a Temporarily
    *b Matchmark

    1. Align the matchmark on the clutch cover assembly with the one on the flywheel sub-assembly.

    2. Following the procedure shown in the illustration, tighten the 6 bolts in order, starting with the bolt located near the knock pin at the top.

      SST
      09301-00210
      Момент затяжки
      19.1 N*m  { 195 kgf*cm, 14 ft.*lbf }
      Tip:

      • Following the order in the illustration, tighten the bolts evenly one at a time.

      • Move SST up and down, right and left lightly after checking that the clutch disc assembly is in the center, and tighten the bolts.

  3. INSPECT AND ADJUST CLUTCH COVER ASSEMBLY

    1. Using a dial indicator with a roller instrument, check the diaphragm spring tip alignment.

      A012J71
      Maximum Non-alignment
      0.5 mm (0.0197 in.)

    2. If the alignment is not as specified, using SST, adjust the diaphragm spring tip alignment.

      A012IQJN01
      SST
      09333-00013

  4. INSTALL CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY

    1. Temporarily tighten the clutch release cylinder to bleeder tube to a new clutch release with bearing cylinder assembly.

      A012FO2

    2. Clean and degrease all installation surfaces for the clutch release with bearing cylinder assembly.

    3. Install the clutch release with bearing cylinder assembly with 3 new bolts.

      Момент затяжки
      22.5 N*m  { 229 kgf*cm, 17 ft.*lbf }
      Note:

      • The clutch release with bearing cylinder assembly and installation bolts cannot be reused and must be replaced with new ones.

      • Clean and degrease all installation surfaces and make sure that the clutch release with bearing cylinder assembly fits securely with the manual transaxle assembly during installation. The first bolt should be tightened by hand holding the clutch release with bearing cylinder assembly.

      • Ensure that none of the clutch disc spline grease adheres to the clutch release with bearing cylinder assembly.

      • The clutch release with bearing cylinder assembly cannot be disassembled.

    4. Install the clutch tube boot onto the manual transaxle assembly.

    5. Temporarily tighten the clutch release cylinder to bleeder tube to the clutch release bleeder sub-assembly.

      A012MYR

    6. Temporarily tighten the 2 bolts and install the clutch release bleeder sub-assembly.

    7. Using a 10 mm union nut wrench, install the clutch release cylinder to bleeder tube to the clutch release with bearing cylinder assembly.

      A012FGJ
      Момент затяжки
      15.2 N*m  { 155 kgf*cm, 11 ft.*lbf }
      Note:

      • Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).

      • Use the torque value compensation formula to calculate the torque value for use when a torque wrench is combined with a tool such as a union nut wrench.

        Click here Нажмите здесь

    8. Apply clutch spline grease to the input shaft splines.

      A012G87C01
      A012M0O Clutch spline grease
      Sealant
      Toyota Genuine Clutch Spline Grease or equivalent

  5. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

    1. Separate the clutch release cylinder to bleeder tube from the clutch release bleeder sub-assembly.

      A012MYR

    2. Remove the 2 bolts and clutch release bleeder sub-assembly.

  6. INSPECT CLUTCH PIPE LINE

    A012GCKN01

    1. Using SST, apply pressure of 100 kPa (1.0 kgf/cm2, 15 psi) to the clutch pipe location shown in the illustration and confirm that pressure is maintained for 15 seconds or more.

      SST
      09992-00242

      If the pressure drops, replace the clutch release cylinder to bleeder tube.

  7. INSTALL CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

    1. Temporarily tighten the clutch release cylinder to bleeder tube to the clutch release bleeder sub-assembly.

      A012MYR

    2. Install the 2 bolts and clutch release bleeder sub-assembly.

      Момент затяжки
      16.7 N*m  { 170 kgf*cm, 12 ft.*lbf }

    3. Using a 10 mm union nut wrench, install the clutch release cylinder to bleeder tube.

      Момент затяжки
      15.2 N*m  { 155 kgf*cm, 11 ft.*lbf }
      Note:

      • Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).

      • Use the torque value compensation formula to calculate the torque value for use when a torque wrench is combined with a tool such as a union nut wrench.

        Click here Нажмите здесь

  8. INSTALL ACCUMULATOR TO FLEXIBLE HOSE TUBE

    A012HFT

    1. Using a 10 mm union nut wrench, install the accumulator to flexible hose tube to the clutch accumulator assembly and clutch release bleeder sub-assembly.

      Момент затяжки
      15.2 N*m  { 155 kgf*cm, 11 ft.*lbf }
      Note:

      • Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).

      • Use the torque value compensation formula to calculate the torque value for use when a torque wrench is combined with a tool such as a union nut wrench.

        Click here Нажмите здесь

    2. Install the bolt and accumulator to flexible hose tube to the manual transaxle assembly.

      Момент затяжки
      11.8 N*m  { 120 kgf*cm, 9 ft.*lbf }

  9. INSTALL MANUAL TRANSAXLE ASSEMBLY

    Click here Нажмите здесь