ВЫХОДНОЙ ВАЛ ПОВТОРНАЯ СБОРКА

PROCEDURE

  1. INSTALL FRONT OUTPUT SHAFT BEARING

    1. Using SST and a press, install a new front output shaft bearing to the output shaft.

      A012M43N10
      SST
      09309-14040
      09612-22011
  2. INSTALL 1ST GEAR BUSHING

    1. Coat the 1st gear bushing with gear oil and install it to the output shaft.

      A012MCD
  3. INSTALL 1ST GEAR NEEDLE ROLLER BEARING

    1. Coat the 1st gear needle roller bearing with gear oil and install it to the output shaft.

      A012H32
  4. INSTALL 1ST GEAR

    1. Coat the 1st gear with gear oil and install it to the output shaft.

      A012GEX
      Note:

      Install the 1st gear as shown in the illustration.

  5. INSTALL NO. 1 SYNCHRONIZER RING SET (for 1st Gear)

    1. Coat the 1st gear cone and No. 1 synchronizer ring set (inner ring, middle ring and outer ring) with gear oil.

    2. Install the inner ring to the 1st gear.

      A012INSC06
      *a Outer Ring
      *b Middle Ring
      *c Inner Ring
    3. Install the middle ring to the 1st gear.

      Note:

      Engage the claws of the middle ring to the grooves of the 1st gear.

    4. Install the outer ring to the 1st gear.

      Note:

      Align the claws of the inner ring with the grooves of the outer ring before installing the outer ring.

  6. INSTALL NO. 1 TRANSMISSION CLUTCH HUB

    1. Install the No. 1 transmission clutch hub to the output shaft.

      A012F41
      Note:

      Align the cutout of the No. 1 transmission clutch hub with the protrusion of the outer ring as shown in the illustration.

  7. INSTALL NO. 1 SYNCHROMESH SHIFTING KEY

    1. Install the 3 No. 1 synchromesh shifting keys to the No. 1 transmission clutch hub.

      A012K5M
  8. INSTALL REVERSE GEAR

    1. Coat the reverse gear and No. 1 transmission clutch hub with gear oil.

    2. Install the reverse gear to the No. 1 transmission clutch hub.

      A012GJ6
      Note:

      Install the reverse gear as shown in the illustration.

  9. INSTALL NO. 1 SYNCHRONIZER RING SET (for 2nd Gear)

    1. Coat the 1st gear cone and No. 1 synchronizer ring set (inner ring, middle ring and outer ring) with gear oil.

    2. Install the outer ring to the No. 1 transmission clutch hub.

      A012ISP
      Note:

      Align the protrusion of the outer ring with the cutout of the No. 1 transmission clutch hub before installing the outer ring.

    3. Install the middle ring to the outer ring.

      A012FJW
    4. Install the inner ring to the middle ring.

      Note:

      Align the cutout of the outer ring with the protrusion of the inner ring before installing the inner ring.

      A012MQ9C06
      *a Inner Ring
      *b Middle Ring
      *c Cutout
  10. INSTALL INNER 2ND GEAR BEARING RACE

    1. Coat the inner 2nd gear bearing race with gear oil and install it to the output shaft.

      A012NDF
  11. INSTALL 2ND GEAR NEEDLE ROLLER BEARING

    1. Coat the 2nd gear needle roller bearing with gear oil and install it to the output shaft.

      A012I2A
  12. INSTALL 2ND GEAR

    1. Coat the 2nd gear with gear oil and install it to the output shaft.

      A012LN3C05
      *a Claw
      *b Groove
      Note:

      Align the claw of the middle ring with the groove of the 2nd gear before installing the 2nd gear.

  13. INSTALL 3RD DRIVEN GEAR

    1. Using SST and a press, install the 3rd driven gear to the output shaft.

      SST
      09316-60011   ( 09316-00011 )
      A012HS8N09
  14. INSTALL OUTPUT GEAR SPACER

    1. Install the output gear spacer to the output shaft.

      A012GE6
  15. INSTALL 4TH DRIVEN GEAR

    1. Using SST and a press, install the 4th driven gear to the output shaft.

      A012HDAN07
      SST
      09309-37010
      09502-24010
  16. INSTALL 5TH DRIVEN GEAR

    1. Using SST and a press, install the 5th driven gear to the output shaft.

      A012M0GN03
      SST
      09316-60011   ( 09316-00011 )
  17. INSTALL OUTPUT GEAR SPACER

    1. Install the output gear spacer to the output shaft.

      A012N5R
  18. INSTALL 6TH DRIVEN GEAR

    1. Using SST and a press, install the 6th driven gear to the output shaft.

      A012LHYN03
      SST
      09226-10010
  19. INSTALL REAR OUTPUT SHAFT BEARING

    1. Using SST and a press, install a new rear output shaft bearing to the output shaft.

      A012ME1N04
      SST
      09608-04031
  20. INSPECT 2ND GEAR RADIAL CLEARANCE

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  21. INSPECT 1ST GEAR RADIAL CLEARANCE

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  22. INSPECT 2ND GEAR THRUST CLEARANCE

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  23. INSPECT 1ST GEAR THRUST CLEARANCE

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