ПЕРЕДНИЙ ПРИВОДНОЙ ВАЛ В СБОРЕ (для моделей с 1AD-FTV) ПОВТОРНАЯ СБОРКА

PROCEDURE

  1. INSTALL DRIVE SHAFT BEARING CASE SUB-ASSEMBLY (for RH Side)

    1. Using SST and a steel plate, install the drive shaft bearing case sub-assembly to the front drive inboard joint assembly.

      SST
      09710-30012   ( 09710-04081 )
      Note:

      The bearing should be installed completely.

      A012K3LC02
      *a Steel Plate
    2. Using a snap ring expander, install a new snap ring.

      A012LM6
  2. INSTALL DRIVE SHAFT BEARING CASE SNAP RING (for RH Side)

    1. Using a screwdriver, install a new drive shaft bearing case snap ring.

      A012I1Y
  3. INSTALL FRONT DRIVE SHAFT DUST COVER (for RH Side)

    1. Using SST, a steel plate and a press, install a new front drive shaft dust cover.

      Standard dust cover depth (A)
      1.0 mm (0.0394 in.)
      SST
      09726-40010
      Note:

      Be careful not to damage the front drive shaft dust cover.

      A012JEBC02
      *a Steel Plate
  4. INSTALL FRONT DRIVE SHAFT DUST COVER RH

    1. Using a steel plate and a press, install a new front drive shaft dust cover RH until dimension (A) from the tip of the front drive inboard joint assembly to the front drive shaft dust cover RH meets the specification.

      A012JJ6C02
      *a Steel Plate
      Dimension (A)
      115.5 to 116.5 mm (4.55 to 4.58 in.)
      Note:
      • The dust cover should be completely installed.

      • Be careful not to damage the front drive shaft dust cover RH.

  5. INSTALL FRONT DRIVE SHAFT DUST COVER LH

    1. Using a steel plate and a press, install a new front drive shaft dust cover LH.

      A012J4LC04
      *a Steel Plate
      Note:
      • The dust cover should be completely installed.

      • Be careful not to damage the front drive shaft dust cover LH.

  6. INSTALL FRONT AXLE OUTBOARD JOINT BOOT

    1. Wrap the splines of the front drive outboard joint shaft assembly with protective tape to prevent the boot from being damaged.

      A012N3HC04
      *a Protective Tape
    2. Install new parts onto the front drive outboard joint shaft assembly in the following order:

      A012HU5C01
      *1 Front Drive Outboard Joint Shaft Assembly
      *2 Front No. 2 Axle Outboard Joint Boot Clamp
      *3 Front Axle Outboard Joint Boot
      *4 Front Axle Outboard Joint Boot Clamp
      A012M0O Outboard Joint Side
      A012L0C Inboard Joint Side
      1. Front No. 2 axle outboard joint boot clamp

      2. Front axle outboard joint boot

      3. Front axle outboard joint boot clamp

    3. Pack the joint portion of the front drive outboard joint shaft assembly and front axle outboard joint boot with grease.

      Standard Grease Capacity
      105 to 125 g (3.71 to 4.40 oz)
    4. Install the front axle outboard joint boot into the front drive outboard joint shaft assembly groove.

      Note:
      • Do not allow grease to adhere to the boot clamp track of the outboard joint boot.

      • Keep the inside of the outboard joint boot free of foreign matter.

  7. INSTALL FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP

    1. Hold the drive shaft in a vise between aluminum plates.

      Note:

      Do not overtighten the vise.

    2. Install the front No. 2 axle outboard joint boot clamp onto the front axle outboard joint boot.

    3. Place SST onto the front No. 2 axle outboard joint boot clamp, press it against the boot and slightly tighten SST.

      A012I1LN02
      SST
      09521-24010
    4. Tighten SST so that the front No. 2 axle outboard joint boot clamp is pinched.

      Note:

      Do not overtighten SST.

    5. Remove SST.

    6. Using SST, measure the clearance of the front No. 2 axle outboard joint boot clamp.

      A012KWNN02
      SST
      09240-00020
      Clearance
      0.5 to 1.5 mm (0.0197 to 0.0591 in.)

      If the clearance is outside the specified range, retighten SST.

  8. INSTALL FRONT AXLE OUTBOARD JOINT BOOT CLAMP

    1. Install the front axle outboard joint boot clamp onto the front axle outboard joint boot.

    2. Place SST onto the front axle outboard joint boot clamp, press it against the boot and slightly tighten SST.

      A012K26N02
      SST
      09521-24010
    3. Tighten SST so that the front axle outboard joint boot clamp is pinched.

      Note:

      Do not overtighten SST.

    4. Remove SST.

    5. Using SST, measure the clearance of the front axle outboard joint boot clamp.

      A012HLTN02
      SST
      09240-00020
      Clearance
      0.5 to 1.5 mm (0.0197 to 0.0591 in.)

      If the clearance is outside the specified range, retighten SST.

  9. INSTALL FRONT DRIVE SHAFT DAMPER LH

    1. Install the front drive shaft damper LH onto the front drive outboard joint shaft assembly.

      A012N2VN03
    2. Set the dimension as specified below.

      Dimension (A)
      161 to 165 mm (6.34 to 6.49 in.)
    3. Hold the drive shaft in a vise between aluminum plates.

      Note:

      Do not overtighten the vise.

    4. Install a new front drive shaft damper clamp onto the front drive shaft damper LH.

      Note:

      Be sure to install the clamp in the correct position.

    5. Place SST onto the front drive shaft damper clamp, press it against the front drive shaft damper LH and slightly tighten SST.

      A012HJON02
      SST
      09521-24010
    6. Tighten SST so that the front drive shaft damper clamp is pinched.

      Note:

      Do not overtighten SST.

    7. Remove SST.

    8. Using SST, measure the clearance of the front drive shaft damper clamp.

      A012M05N01
      SST
      09240-00020
      Clearance
      0.5 to 1.5 mm (0.0197 to 0.0591 in.)

      If the clearance is outside the specified range, retighten SST.

  10. INSTALL FRONT DRIVE INBOARD JOINT ASSEMBLY

    1. Install new parts onto the front drive outboard joint shaft assembly in the following order:

      A012J9KC02
      *1 Front Axle Inboard Joint Boot Clamp
      *2 Front Axle Inboard Joint Boot
      *3 Front No. 2 Axle Inboard Joint Boot Clamp
      *a Protective Tape
      A012M0O Outboard Joint Side
      A012L0C Inboard Joint Side
      1. Front axle inboard joint boot clamp

      2. Front axle inboard joint boot

      3. Front No. 2 axle inboard joint boot clamp

    2. Hold the drive shaft in a vise between aluminum plates.

      Note:

      Do not overtighten the vise.

    3. Remove the protective tape.

    4. Align the matchmarks and install the tripod joint onto the front drive outboard joint shaft assembly.

      A012G9TC02
      *a Matchmark
    5. Align the matchmarks placed before removal.

    6. Using a brass bar and a hammer, install the tripod joint to the front drive outboard joint shaft assembly.

      Note:
      • Do not tap the rollers.

      • Keep the tripod joint free of foreign matter.

    7. Using a snap ring expander, install a new shaft snap ring to the front drive outboard joint shaft assembly.

      A012MXJ
    8. Pack the front drive inboard joint assembly and front axle inboard boot with grease.

      Standard Grease Capacity
      140 to 160 g (4.94 to 5.64 oz)
    9. Align the matchmarks and install the front drive inboard joint assembly to the front drive outboard joint shaft assembly.

      A012GLPC01
      *a Matchmark
  11. INSTALL FRONT AXLE INBOARD JOINT BOOT

    1. Install the front axle inboard joint boot to the front drive inboard joint assembly.

    2. Check whether each drive shaft dimension (A) is within specification.

      A012M2EC01
      *A LH Side
      *B RH Side
      Dimension (A)
        Dimension (A)
      LH Side 538.2 mm (1.77 ft.)
      RH Side 917.5 mm (3.01 ft.)
  12. INSTALL FRONT AXLE INBOARD JOINT BOOT CLAMP

    1. Hold the drive shaft in a vise between aluminum plates.

      Note:

      Do not overtighten the vise.

    2. Install the front axle inboard joint boot clamp onto the front axle inboard joint boot.

    3. Place SST onto the front axle inboard joint boot clamp, press it against the boot and slightly tighten SST.

      A012GJUN01
      SST
      09521-24010
    4. Tighten SST so that the front axle inboard joint boot clamp is pinched.

      Note:

      Do not overtighten SST.

    5. Remove SST.

    6. Using SST, measure the clearance of the front axle inboard joint boot clamp.

      A012G1MN01
      SST
      09240-00020
      Clearance
      0.5 to 1.5 mm (0.0197 to 0.0591 in.)

      If the clearance is outside the specified range, retighten SST.

  13. INSTALL FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP

    1. Using needle nose pliers, install the front No. 2 axle inboard joint boot clamp.

      Note:

      Be careful not to damage the front axle inboard joint boot.

      A012FZR
  14. INSPECT FRONT DRIVE SHAFT ASSEMBLY

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