ПЕРВИЧНЫЙ ВАЛ

INSTALL FRONT INPUT SHAFT BEARING

Using a press, install the front input shaft bearing to the input shaft.

INSTALL 3RD GEAR NEEDLE ROLLER BEARING

Coat the 3rd gear needle roller bearing with gear oil and install it to the input shaft.

INSTALL 3RD GEAR

Coat the 3rd gear with gear oil and install it to the input shaft.

INSTALL NO. 3 SYNCHRONIZER RING

Coat the No. 3 synchronizer ring with gear oil and install it to the 3rd gear.

INSTALL NO. 2 TRANSMISSION CLUTCH HUB

Coat the No. 2 transmission clutch hub with gear oil.

Position the No. 2 transmission clutch hub to the input shaft.

Note:

Position the No. 2 transmission clutch hub correctly as shown in the illustration.

Using SST and a press, install the No. 2 transmission clutch hub to the input shaft.

SST: 09527-21011; 09316-60011 ( 09316-00011 )

Note:

When installing the No. 2 transmission clutch hub, align the protrusion of the No. 3 synchronizer ring with the cutout of the No. 2 transmission clutch hub.

INSTALL NO. 2 CLUTCH HUB SETTING SHAFT SNAP RING

Select a No. 2 clutch hub setting shaft snap ring that will allow minimal axial play.

Standard Clearance
0.1 mm (0.00394 in.) or less

No. 2 Clutch Hub Setting Shaft Snap Ring Thickness

Mark	Thickness mm (in.)	Mark	Thickness mm (in.)
0	2.27 (0.0894)	4	2.47 (0.0972)
1	2.32 (0.0913)	5	2.52 (0.0992)
2	2.37 (0.0933)	6	2.57 (0.1012)
3	2.42 (0.0953)	7	2.62 (0.1031)

Using a snap ring expander, install the new No. 2 clutch hub setting shaft snap ring.

Note:

Be sure to properly install the snap ring because it easily expands.

Do not damage the journal surface of the snap ring.

INSTALL NO. 2 SYNCHROMESH SHIFTING KEY

Install the 3 No. 2 synchromesh shifting keys to the No. 2 transmission clutch hub.

INSTALL NO. 2 TRANSMISSION HUB SLEEVE

Coat the No. 2 transmission hub sleeve with gear oil.

Install the No. 2 transmission clutch hub to the No. 2 transmission hub sleeve.

*a

Align

Note:

When installing the No. 2 transmission hub sleeve, align the protrusion of the No. 2 transmission hub sleeve with the cutout of the No. 2 transmission clutch hub.

INSTALL 4TH GEAR BEARING SPACER

Install the 4th gear bearing spacer to the No. 2 clutch hub setting shaft snap ring.

INSTALL 4TH GEAR NEEDLE ROLLER BEARING

Coat the 4th gear needle roller bearing and 4th gear bearing spacer with gear oil and install the 4th gear needle roller bearing to the input shaft.

INSTALL OUTER 2ND SYNCHRONIZER RING

Coat the outer 2nd synchronizer ring with gear oil and install it to the No. 2 transmission clutch hub.

Note:

When installing the outer 2nd synchronizer ring, align the protrusion of the outer 2nd synchronizer ring with the cutout of the No. 2 transmission clutch hub.

INSTALL 4TH GEAR

Coat the 4th gear with gear oil and install it to the input shaft.

Note:

Install the 4th gear as shown in the illustration.

INSTALL INNER 5TH GEAR BEARING RACE LOCK BALL

Coat the inner 5th gear bearing race lock ball with gear oil and install it to the input shaft.

INSTALL INNER 5TH GEAR BEARING RACE

Coat the inner 5th gear bearing race with gear oil and install it to the input shaft.

Note:

Align the groove of the inner 5th gear bearing race with the ball.

INSTALL 5TH GEAR NEEDLE ROLLER BEARING

Coat the 5th gear needle roller bearing and inner 5th gear bearing race with gear oil and install the inner 5th gear bearing race to the input shaft.

INSTALL 5TH GEAR

Coat the 5th gear with gear oil and install it to the input shaft.

Note:

Install the 5th gear as shown in the illustration.

INSTALL NO. 5 SYNCHRONIZER RING (for 5th Gear)

Coat the No. 5 synchronizer ring (for 5th gear) with gear oil and install it to the 5th gear.

INSTALL NO. 3 TRANSMISSION CLUTCH HUB

Coat the No. 3 transmission clutch hub with gear oil.

Install the No. 3 transmission clutch hub to the input shaft.

Note:

Position the No. 3 transmission clutch hub correctly as shown in the illustration.

Using SST and a press, install the No. 3 transmission clutch hub to the input shaft.

SST: 09309-37010; 09527-21011

Note:

When installing the No. 3 transmission clutch hub, align the protrusion of the No. 5 synchronizer ring with the cutout of the No. 3 transmission clutch hub.

INSTALL NO. 3 SYNCHROMESH SHIFTING KEY

Install the 3 No. 3 synchromesh shifting keys to the No. 3 transmission clutch hub.

INSTALL NO. 3 TRANSMISSION HUB SLEEVE

Coat the No. 3 transmission hub sleeve with gear oil.

Install the No. 3 transmission hub sleeve to the No. 3 transmission clutch hub.

Note:

Install the No. 3 transmission hub sleeve as shown in the illustration.

INSTALL INNER 6TH GEAR BEARING RACE LOCK BALL

Coat the inner 6th gear bearing race lock ball with gear oil and install it to the input shaft.

INSTALL INNER 6TH GEAR BEARING RACE

Coat the inner 6th gear bearing race with gear oil and install it to the input shaft.

Note:

Align the groove of the inner 6th gear bearing race with the ball.

INSTALL 6TH GEAR NEEDLE ROLLER BEARING

Coat the 6th gear needle roller bearing with gear oil and install the 6th gear needle roller bearing to the input shaft.

INSTALL NO. 5 SYNCHRONIZER RING (for 6th Gear)

Coat the No. 5 synchronizer ring (for 6th gear) with gear oil and install it to the No. 3 transmission clutch hub.

Note:

When installing the No. 5 synchronizer ring, align the protrusion of the No. 5 synchronizer ring with the cutout of the No. 3 transmission clutch hub.

INSTALL 6TH GEAR SUB-ASSEMBLY

Coat the 6th gear sub-assembly with gear oil and install it to the input shaft.

Note:

Install the 6th gear sub-assembly as shown in the illustration.

INSTALL REAR INPUT SHAFT RADIAL BALL BEARING

Using SST and a press, install the rear input shaft radial ball bearing to the input shaft.

SST: 09527-21011; 09608-04031

INSTALL REAR INPUT SHAFT BEARING SHAFT SNAP RING

Select a new rear input shaft bearing shaft snap ring that will allow minimal axial play.

Standard Clearance
0.1 mm (0.00394 in.) or less

Rear Input Shaft Bearing Shaft Snap Ring Thickness

Mark	Thickness mm (in.)	Mark	Thickness mm (in.)
A	1.65 (0.0650)	H	2.00 (0.0787)
B	1.70 (0.0669)	J	2.05 (0.0807)
C	1.75 (0.0689)	K	2.10 (0.0827)
D	1.80 (0.0709)	L	2.15 (0.0846)
E	1.85 (0.0728)	M	2.20 (0.0866)
F	1.90 (0.0748)	N	2.25 (0.0886)
G	1.95 (0.0768)	P	2.30 (0.0906)