PROCEDURE
INSTALL FRONT DRIVE SHAFT DUST COVER
Using a steel plate and a press, install a new front drive shaft dust cover.
*a | Steel Plate |
The dust cover should be completely installed.
Be careful not to damage the front drive shaft dust cover.
INSTALL FRONT AXLE OUTBOARD JOINT BOOT (for LH Side)
Wrap the splines of the front drive outboard joint shaft assembly with protective tape to prevent the boot from being damaged.
*a | Protective Tape |
Install new parts onto the front drive outboard joint shaft assembly in the following order:
*1 | Front Drive Outboard Joint Shaft Assembly |
*2 | Front No. 2 Axle Outboard Joint Boot Clamp LH |
*3 | Front Axle Outboard Joint Boot |
*4 | Front Axle Outboard Joint Boot Clamp LH |
Outboard Joint Side | |
Inboard Joint Side |
Front No. 2 axle outboard joint boot clamp LH
Front axle outboard joint boot
Front axle outboard joint boot clamp LH
Pack the joint portion of the front drive outboard joint shaft assembly and front axle outboard joint boot with grease.
Standard Grease Capacity |
---|
149.5 to 159.5 g (5.28 to 5.62 oz) |
Install the front axle outboard joint boot into the front drive outboard joint shaft assembly groove.
Do not allow grease to adhere to the boot clamp track of the outboard joint boot.
Keep the inside of the outboard joint boot free of foreign matter.
INSTALL FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP LH
Hold the drive shaft in a vise between aluminum plates.
Do not overtighten the vise.
Install the front No. 2 axle outboard joint boot clamp LH onto the front axle outboard joint boot.
Place SST onto the front No. 2 axle outboard joint boot clamp LH, press it against the boot and slightly tighten SST.
Tighten SST so that the front No. 2 axle outboard joint boot clamp LH is pinched.
Do not overtighten SST.
Remove SST.
Using SST, measure the clearance of the front No. 2 axle outboard joint boot clamp LH.
Clearance |
---|
0.5 to 1.5 mm (0.0197 to 0.0590 in.) |
If the clearance is outside the specified range, retighten SST.
INSTALL FRONT AXLE OUTBOARD JOINT BOOT CLAMP LH
Install the front axle outboard joint boot clamp LH onto the front axle outboard joint boot.
Place SST onto the front axle outboard joint boot clamp LH, press it against the boot and slightly tighten SST.
Tighten SST so that the front axle outboard joint boot clamp LH is pinched.
Do not overtighten SST.
Remove SST.
Using SST, measure the clearance of the front axle outboard joint boot clamp LH.
Clearance |
---|
0.5 to 1.5 mm (0.0197 to 0.0590 in.) |
If the clearance is outside the specified range, retighten SST.
INSTALL FRONT DRIVE SHAFT DAMPER RH (w/ Drive Shaft Damper)
Install the front drive shaft damper RH onto the front drive outboard joint shaft assembly.
Set the dimension as specified below.
Dimension (A) | ||||
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|
Hold the drive shaft in a vise between aluminum plates.
Do not overtighten the vise.
Install a new front drive shaft damper clamp onto the front drive shaft damper RH.
Be sure to install the clamp in the correct position.
Place SST onto the front drive shaft damper clamp, press it against the front drive shaft damper RH and slightly tighten SST.
Tighten SST so that the front drive shaft damper clamp is pinched.
Do not overtighten SST.
Remove SST.
Using SST, measure the clearance of the front drive shaft damper clamp.
Clearance |
---|
0.5 to 1.5 mm (0.0197 to 0.0590 in.) |
If the clearance is outside the specified range, retighten SST.
INSTALL FRONT DRIVE INBOARD JOINT ASSEMBLY
Install new parts onto the front drive outboard joint shaft assembly in the following order:
*1 | Front Axle Inboard Joint Boot Clamp |
*2 | Front Axle Inboard Joint Boot |
*3 | Front No. 2 Axle Inboard Joint Boot Clamp |
*a | Protective Tape |
Outboard Joint Side | |
Inboard Joint Side |
Front axle inboard joint boot clamp
Front axle inboard joint boot
Front No. 2 axle inboard joint boot clamp
Hold the drive shaft in a vise between aluminum plates.
Do not overtighten the vise.
Remove the protective tape.
Align the matchmarks and install the tripod joint onto the front drive outboard joint shaft assembly.
*a | Matchmark |
Align the matchmarks placed before removal.
Using a brass bar and a hammer, install the tripod joint to the front drive outboard joint shaft assembly.
Do not tap the rollers.
Keep the tripod joint free of foreign matter.
Using a snap ring expander, install a new shaft snap ring to the front drive outboard joint shaft assembly.
Pack the front drive inboard joint assembly and front axle inboard boot with grease.
Standard Grease Capacity | ||||
---|---|---|---|---|
|
Align the matchmarks and install the front drive inboard joint assembly to the front drive outboard joint shaft assembly.
*a | Matchmark |
INSTALL FRONT AXLE INBOARD JOINT BOOT
Install the front axle inboard joint boot to the front drive inboard joint assembly.
Check whether each drive shaft dimension (A) is within specification.
Dimension (A) | ||||||
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|
INSTALL FRONT AXLE INBOARD JOINT BOOT CLAMP
Hold the drive shaft in a vise between aluminum plates.
Do not overtighten the vise.
Install the front axle inboard joint boot clamp onto the front axle inboard joint boot.
Place SST onto the front axle inboard joint boot clamp, press it against the boot and slightly tighten SST.
Tighten SST so that the front axle inboard joint boot clamp is pinched.
Do not overtighten SST.
Remove SST.
Using SST, measure the clearance of the front axle inboard joint boot clamp.
Clearance |
---|
0.5 to 1.5 mm (0.0197 to 0.0590 in.) |
If the clearance is outside the specified range, retighten SST.
INSTALL FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP
Using needle nose pliers, engage the 2 claws to install the front No. 2 axle inboard joint boot clamp.
Be careful not to damage the front axle inboard joint boot.
*a | Claw |
INSPECT FRONT DRIVE SHAFT ASSEMBLY
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